- After the completion of the primary relief, execute the thinning grinding.
- Incline the drill (work head) to 30°as shown in Fig.4.
- Diamond wheel shaped flat type should be used (Wheel diameter ø100over - ø150).
- The main cutting edge should be vertical from arrow A view as shown in Fig.5.
- Fig.5 also shows the position of the drill point and the grinding wheel.
|
Fig.4 |
- Grinding will be done by moving the table to the direction indicated in Fig.4.
- Dimension H, L and W will be required to complete the thinning grinding.
These three dimensions are indicated in the tool drawing (Fig.6). These values are shown in table 1.
- First, complete the grinding to maintain Dimension H by moving the wheel to horizontal direction (arrow B shown in Fig .5).
|
Fig.5 |
- Secondly, maintain Dimension L by moving the wheel to perpendicular direction ( Arrow C shown in Fig.5).
- Last, maintain Dimension W by rotating the drill to Arrow D direction.
- The corner shape of the wheel should be maintained as sharply as possible.
The management under the following table is recommendable.
|
Fig.6 |
- To protect the generating of pressure adhesion, it is effective to grind spark out fully.
And pay extra attention to the surface finish at the thinning rake face.
(The surface finish is recommended within 0.4S)
|
Drill Diameter
|
Corner R |
ø9less
|
0.3less |
ø9over - ø12less
|
0.4less |
| ø12over - ø16less |
0.5less |
|