MITSUBISHI MATERIALS CORPORATION
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SINTERED DIAMOND PCD GRADE MD220

  • Suitable for materials such as aluminum alloy, non-ferrous metals, and fiber strengthened plastic.
  • Suitable for extremely high speed finishing.
Micro-Structure of MD220
Micro-Structure of MD220

RECOMMENDED CUTTING CONDITIONS
TURNING
Work Material Recommended Cutting Condition
Recommended Cutting Speed (SFM) Feed (inch/rev) Depth of Cut (inch)
Aluminum
3280 (650─4920) -.008 -.200
Aluminum Alloy (Si ≤ 16%) 2630 (650─3940) -.008 -.200
Aluminum Alloy (Si ≥ 16%) 1970 (650─3280) -.008 -.118
Copper Alloy 2300 (650─3940) -.008 -.118
Reinforced Plastic
1970 (330─3280) -.016 -.079
Glass Fiber Reinforced Plastic
1640 (330─2630) -.010 -.079
Carbon
1210 (330─1970) -.012 -.079
Ceramics
165 (100─260) -.004 -.079
Hard Rubber
1970 (980─2630) -.006 -.039
Wood Inorganic Board
4260 (980─12100) -.016
Tungsten Carbide
50 (16─65) -.008 -.020
(Note) Not suitable for steel.

CUTTING PERFORMANCE
<Cutting Conditions>
Workpiece
: High Si Aluminum Alloy
Insert
: SPG422
vc=655SFM
 
ap=.059inch
 
f=.006IPR
 
Coolant
: W.S.O


NEW PETIT CUT PCD INSERTS
FEATURES
  • Economical inserts
    The small PCD delivers long tool life. Eliminates the need for regrinding, making tool management easier and economical.
  • PCD with chip breaker
    Chip breaker formed directly on the PCD portion delivers superior chip control.
  • Corner R.002inch inserts are available, making it suitable for the machining of small work corner radii.
CUTTING PERFORMANCE
With chip breaker
With chip breaker <Cutting Conditions>
Workpiece
: A5052
Cutting Speed
: 1115SFM
Feed
: .004IPR
Without chip breaker
Without chip breaker
Depth of Cut
: .004IPR
Dry Cutting
 
Without chip breaker <Cutting Conditions>
Workpiece
: Aluminum Alloy
Cutting Speed
: 1310SFM
Wet Cutting