Thinning
grinding |
|
Fig.4
- After the completion of the primary relief, execute the thinning
grinding.
- Incline the drill (work head) to 30°as shown in Fig.4.
- Diamond wheel shaped flat type should be used (Wheel diameter
ø100over-ø150).
|
Fig.5 |
- The main cutting edge should be vertical from arrow A view as
shown in Fig.5.
Fig.5 also shows the position of the drill point and the grinding
wheel.
- Grinding will be done by moving the table to the direction indicated
in Fig.4.
- Dimension H, L and W will be required to complete the thinning
grinding.
These three dimensions are indicated in the tool drawing (Fig.6).
These values are shown in table 1.
|
Fig.6 |
- First, complete the grinding to maintain Dimension H by moving
the wheel to horizontal direction (arrow B shown in Fig .5).
- Secondly, maintain Dimension L by moving the wheel to perpendicular
direction ( Arrow C shown in Fig.5).
- Last, maintain Dimension W by rotating the drill to Arrow D
direction.
|
- The corner shape of the wheel should be maintained as sharply
as possible.
The management under the following table is recommendable.
|
Drill Diameter
|
Corner R |
ø9less
|
0.3less |
ø9over-ø12less
|
0.4less |
| ø12over-ø16less |
0.5less |
- To protect the generating of pressure adhesion, it is effective
to grind spark out fully.
And pay extra attention to the surface finish at the thinning
rake face.
(The surface finish is recommended within 0.4S)
|
Primary
relief grinding |
|
| Diamond wheel |
Grain size
|
rough grind : |
#200-#325 |
| |
finish grind: |
#600 over |
|
- If necessary, grind roughly before finish grinding.
|
Thinning
grinding |
|
| Diamond wheel |
| Grain size |
rough grind : |
#400 |
| |
finish grind: |
#1000 over |
|
- If necessary, grind roughly before finish grinding.
It is effective to keep sharp edge on the wheel corner.
|
Secondary
relief grinding |
|
| Diamond wheel |
| Grain size |
rough grind : |
#200 |
| |
finish grind: |
#325 |
|
- If necessary, grind roughly before finish grinding.
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