BACK |
| RECOMMENDED CUTTING CONDITIONS (TAF |
| Workpiece | Hardness | Cutting Speed (SFM) | |||
| L/D = 2, L/D = 3 | L/D = 4 | ||||
| (.469 - .594) | (.625 - 2.250) | (.625 - 1.250) | |||
| P | Low Carbon Steel | 150 HB | 500 (328-650) |
656 (500-1000) |
500 (328-650) |
| Medium Carbon Steel | 180-280 HB | 393 (250-525) |
500 (375-600) |
325 (262-400) |
|
| Alloy Steel | 180-280 HB | 393 (250-525) |
500 (375-600) |
325 (262-400) |
|
| M | Stainless Steel | 200 HB | 325 (250-400) |
500 (375-600) |
325 (262-400) |
| K | Cast Iron Steel | 150 HB | 400 (250-525) |
500 (375-600) |
460 (360-525) |
| Ductile Cast Iron | 140 HB | 325 (250-500) |
500 (375-600) |
325 (250-400) |
|
| N | Aluminum Alloy | - | - | 985 (655-1200) |
820 (490-1150) |
| Workpiece | Chip Breaker | Feed (inch/rev) | |||||
| Drill Diameter | |||||||
| (.469 - .594) | (.625 - .875) | (.938 - 1.313) | (1.375 - 1.813) | (1.938 - 2.250) | |||
| P | Low Carbon Steel | U1 | .002 (.0015 - .004) |
.0028 (.0015 - .004) |
.003 (.0015 - .004) |
.004 (.002 - .005) |
.003 (.0015 - .004) |
| U2 | .002 (.0015 - .004) |
.003 (.0015 - .005) |
.004 (.0015 - .005) |
.005 (.002 - .005) |
.004 (.0015 - .005) |
||
| U3 | - | .003 (.0015 - .005) |
.004 (.0015 - .005) |
.005 (.002 - .005) |
.004 (.0015 - .005) |
||
| Medium Carbon Steel | U1 | .002 (.0015 - .004) |
.003 (.002 - .005) |
.0045 (.003 - .006) |
.005 (.003 - .007) |
.0045 (.003 - .006) |
|
| U2 | .002 (.0015 - .004) |
.004 (.002 - .006) |
.005 (.003 - .007) |
.006 (.003 - .008) |
.005 (.003 - .007) |
||
| U3 | - | .004 (.002 - .006) |
.005 (.003 - .007) |
.006 (.003 - .008) |
.005 (.003 - .007) |
||
| Alloy Steel | U1 | .002 (.0015 - .004) |
.003 (.002 - .004) |
.003 (.002 - .005) |
.004 (.003 - .005) |
.003 (.002 - .005) |
|
| U2 | .002 (.0015 - .004) |
.004 (.002 - .005) |
.004 (.003 - .006) |
.005 (.003 - .007) |
.004 (.003 - .006) |
||
| U3 | - | .004 (.002 - .005) |
.004 (.003 - .006) |
.005 (.003 - .007) |
.004 (.003 - .006) |
||
| M | Stainless Steel | U1 | .002 (.0015 - .004) |
.0025 (.0015 - .004) |
.003 (.0014 - .004) |
.004 (.0016 - .005) |
.003 (.0014 - .004) |
| U2 | .002 (.0015 - .004) |
.0025 (.0015 - .005) |
.004 (.0016 - .006) |
.004 (.0016 - .006) |
.004 (.0016 - .006) |
||
| U3 | - | .003 (.0015 - .005) |
.004 (.0016 - .006) |
.004 (.0016 - .006) |
.004 (.0016 - .006) |
||
| K | Cast Iron Steel | U1 | .0028 (.002 - .004) |
.0028 (.002 - .004) |
.004 (.0016 - .005) |
.004 (.0016 - .005) |
.004 (.0016 - .005) |
| U2 | .0028 (.0015 - .004) |
.006 (.004 - .007) |
.007 (.004 - .001) |
.007 (.004 - .001) |
.007 (.004 - .001) |
||
| U3 | - | .006 (.004 - .007) |
.007 (.004 - .001) |
.007 (.004 - .001) |
.007 (.004 - .001) |
||
| Ductile Cast Iron | U1 | .0028 (.002 - .004) |
.0028 (.002 - .004) |
.004 (.0025 - .005) |
.004 (.0025 - .005) |
.004 (.0025 - .005) |
|
| U2 | .0028 (.0015 - .004) |
.004 (.003 - .005) |
.006 (.003 - .008) |
.007 (.003 - .008 |
.006 (.003 - .008 |
||
| U3 | - | .004 (.003 - .005) |
.006 (.003 - .008) |
.007 (.003 - .008 |
.006 (.003 - .008 |
||
| N | Aluminum Alloy | U2 | - | .008 (.006 - .012) |
.009 (.006 - .013) |
.010 (.006 - .014) |
.009 (.006 - .013) |
| INSERT RECOMMENDATION |
| CHIP BREAKER RECOMMENDATION |
| Breaker | |||||
| Workpiece | U1 | U2 | U3 | ||
| P | Low Carbon Steel | GCMT | |||
| GPMT | |||||
| Medium Carbon Steel | GCMT | ||||
| GPMT | |||||
| Alloy Steels | GCMT | ||||
| GPMT | |||||
| M | Stainless Steel | GCMT | |||
| GPMT | |||||
| K | Cast Iron | GCMT | |||
| GPMT | |||||
| Ductile Cast Iron | GCMT | ||||
| GPMT | |||||
| N | Aluminum Alloy | GPGT | |||
| INSERT GRADE RECOMMENDATION |
| Breaker | ||||||||
| Workpiece | UP20M | GP20M | UE6020 | US735 | VP15TF | TF15 | ||
| P | Low Carbon Steel | GCMT | ||||||
| GPMT | ||||||||
| Medium Carbon Steel | GCMT | |||||||
| GPMT | ||||||||
| Alloy Steels | GCMT | |||||||
| GPMT | ||||||||
| M | Stainless Steel | GCMT | ||||||
| GPMT | ||||||||
| K | Cast Iron | GCMT | ||||||
| GPMT | ||||||||
| Ductile Cast Iron | GCMT | |||||||
| GPMT | ||||||||
| N | Aluminum Alloy | GPGT | ||||||
| COOLANT VOLUME AND PRESSURE (TAF |