SELECTING A SHIM FOR THE MMT SERIES
FLANK ANGLE AND LEAD ANGLE
Lead angle ( α ) depends on a combination of thread diameter and pitch. Select a shim
so that the lead angle of the thread can coincide with the flank angles of the thread and
insert (β1,β2). No need to change a shim for general threading with an MMT holder.
When threading with a small diameter or large pitch, change the shim depending on
the lead angle, referring to the table and graph below. When threading left hand
threads, change to a shim with a negative inclination angle.
SHIM REFERENCE TABLE (THREADING DIAMETER)
- (Note)
- Back turning in the case of left hand threads
SHIM REFERENCE GRAPH
Right Hand Thread
Left Hand Thread
- (Note)
- When a thread lead angle ≤ the tool flank angle, change the shim to prevent side interference with the insert.
(Refer to the table below for the calculation of thread lead angle and tool flank angle.)
When replacing a shim, check if the difference
between the thread lead angle and shim
inclination angle is within:
2.5° — 0.5° where thread helix angle is 60° (55°)
2° — 1° where thread helix angle is 30° (29°)
* Inclination angle of a standard shim is 0°.
* The holder has a 1.5° lead angle.
CALCULATION OF THREAD LEAD ANGLE
- α :
- Lead angle
- l :
- Lead
- n :
- Number of threads
- P :
- Pitch
- s :
- Effective diameter of thread
EXAMPLE OF SELECTING A SHIM
When the thread lead angle is 2.2°
- In the case when the thread helix angle is 60°
(2.2° lead angle) — (2.5° — 0.5°) = -0.3° — 1.7° shim inclination angle is appropriate.
Threading with a standard shim (0° inclination angle) is possible. But, replacing with a shim with
a 1° inclination angle is recommended, refer to Standard Shim List on pages G012 and G013.
- In the case when the thread helix angle is 30°
(2.2° lead angle) — (2° — 1°) = -0.2° — 1.2° shim inclination angle is appropriate.
Replacing with a shim with a 1° inclination angle is recommended, referring to Standard Shim List on pages G012 and G013.
RELIEF ANGLE OF AN INSERT SET ON A HOLDER
Thread Helix Angle |
Internal Relief Angel |
External Relief Angle |
60° |
8.5° |
6° |
55° |
7° |
7° |
30° |
4° |
2.5° |
29° |
4° |
2.5° |
- Relief angles (β2, β1) of an insert become small when
the thread helix angle of a trapezoidal, round, or other
thread is small. Take care when selecting a shim.