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- Technical Information
- Grade Profile
- Turning
- Coated Carbide(CVD)
COATED CARBIDE(CVD)
- Special tough fibrous structure improves wear and fracture resistance.
- Cover a wide application range and thus reduces the number of tools required.
Micro Structure of Coated Carbide UE6110
State-of-the-art “2 in 1 technology”
achieves high wear resistance, high fracture resistance and high stability.
“2 in 1 technology” consists of “Nano-texture coating” and “Black-super smooth coating”. The fibrous nanoscale TiCN and the crystal growth controlled Alumina(Al2O3) in the “Nano-texture coating” give far superior fracture and wear resistance compared to conventional coatings. “Black-super smooth coating” which is used for the periphery of the insert has an extremely smooth surface and provides stable cutting for prolonged periods without abnormal damage such as welding or chipping.
“2 in 1 technology” consists of “Nano-texture coating” and “Black-super smooth coating”. The fibrous nanoscale TiCN and the crystal growth controlled Alumina(Al2O3) in the “Nano-texture coating” give far superior fracture and wear resistance compared to conventional coatings. “Black-super smooth coating” which is used for the periphery of the insert has an extremely smooth surface and provides stable cutting for prolonged periods without abnormal damage such as welding or chipping.
SELECTION STANDARD
TURNING
GRADE CHARACTERISTICS
| Grade | Substrate | Coating Layer | |||
|---|---|---|---|---|---|
| Hardness (HRA) | T.R.S (GPa) | Surface | Composition | Thickness | |
| UC5105 | 92.2 | 2.0 | TiCN-Al2O3 | Thick | |
| UC5115 | 91.0 | 2.2 | TiCN-Al2O3 | Thick | |
| UE6105 | 90.8 | 1.8 | Tough | TiCN-Al2O3-Ti Compound | Thick |
| UE6110 | 90.3 | 2.0 | Tough | TiCN-Al2O3-Ti Compound | Thick |
| UC6010 | 90.5 | 2.0 | Tough | TiCN-Al2O3-TiN | Thick |
| UE6020 | 90.0 | 2.2 | Tough | TiCN-Al2O3-Ti Compound | Thick |
| UE6035 | 89.5 | 2.3 | Tough | TiCN-Al2O3-TiN | Thick |
| UH6400 | 89.5 | 2.3 | Tough | TiCN-Al2O3-Ti Compound | Thick |
| US7020 | 90.5 | 2.0 | Tough | TiCN-Al2O3-TiN | Thin |
| US735 | 89.0 | 2.6 | Ti Compound | Thin | |
| US905 | 92.2 | 2.0 | TiCN-Al2O3 | Thin | |
*1GPa=102kg/mm2
APPLICATION EXAMPLES
| Insert (Grade) | CNMG434MA (UE6110) | WNMG432MV (UE6020) | |
|---|---|---|---|
| Workpiece | Alloy steel |
Alloy steel (Gear) |
|
| Cutting Conditions | Cutting Speed (SFM) |
785 | 525 |
| Feed (IPR) | .012─.015 | .010 | |
| Depth of Cut (inch) |
.118─.157 | .079 | |
| Coolant | Wet cutting | Wet cutting | |
| Result |  |
 |
|
| Insert (Grade) | CNMG432MS(US7020) | CNMA432(UC5105) | |
|---|---|---|---|
| Workpiece | Stainless steel  |
Gray cast iron (Hub) |
|
| Cutting Conditions | Cutting Speed (SFM) |
Conventional coated grade=330, US7020=655 | 820 |
| Feed (IPR) | .006─.008 | .012 | |
| Depth of Cut (inch) |
.08 | .10 | |
| Coolant | Wet cutting | Wet cutting | |
| Result |  |
 |
|
CUTTING CONDITIONS
CUTTING AREA
